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Hydraulic Cylinder Restoration for 500-Ton Press Machine 每 Shah Alam Project

Aug 24, 2025
Hydraulic Cylinder Restoration for 500-Ton Press Machine 每 Shah Alam Project
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Our team successfully restored two hydraulic cylinders from a 500-ton press machine for our customer in Shah Alam, Selangor. The cylinders were experiencing severe oil leakage, so we carefully removed them from the machine and carried out a complete reconditioning process. This included replacing the worn oil seals, performing precision rod chroming to restore surface hardness, and ensuring smooth sealing performance. Once fully serviced, the cylinders were reassembled, tested, and reinstalled for reliable, leak-free operation.

Based in Puchong, Selangor, we specialize in hydraulic cylinder repair, chroming, and reconditioning for industries across Malaysia. Our restoration service extends the lifespan of 

150-Ton Load Cell System

Jul 5, 2025
150-Ton Load Cell System
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Custom Load Cell Solutions for Heavy-Duty Applications

We recently engineered a 150-ton custom load cell system designed for high-load industrial applications, delivering exceptional accuracy, strength, and durability. Built to perform under extreme pressure, this solution ensures reliable and consistent results in demanding environments.

At Newton Hydraulics Sdn Bhd, we specialise in custom-built load cells, force measurement systems, and high-capacity weighing solutions tailored to your specific operational needs. Whether for manufacturing, testing, or heavy machinery applications, our precision-engineered load cells are designed to enhance performance and reliability.

Looking for a custom load cell solution that meets your exact requirements? Contact us today to discuss your project.


600Ton Press Machine servicing and maintenance

Jun 24, 2025
600Ton Press Machine servicing and maintenance
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Our team recently carried out servicing and maintenance on a 600 Ton Press Machine that was experiencing oil leakage issues. After inspection, we identified that the oil seals had worn out and were the main cause of the leakage. We proceeded with a complete oil seal replacement using high-quality sealing components to ensure reliable performance and extended service life.

With our expertise in press machine maintenance and hydraulic cylinder repair, we help our customers minimize downtime, prevent costly breakdowns, and keep their heavy-duty equipment operating at peak efficiency.

Based in Puchong, Selangor, we provide hydraulic servicing and maintenance solutions for customers across Malaysia, including Shah Alam, Klang, and surrounding areas.

30-Ton Hydraulic Scrap Compactor 每 Completed & Delivered

Mar 8, 2025
30-Ton Hydraulic Scrap Compactor 每 Completed & Delivered
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We have successfully completed and delivered a 30-ton hydraulic scrap compactor, designed for efficiently pressing scrap metal, plastics, and other materials.

🔹 Key Features:
High compression force – 30 tons of powerful compaction.
Versatile application – Handles scrap metal, plastics, and various waste materials.
Robust and durable design – Built for heavy-duty industrial use.
Enhanced efficiency – Reduces waste volume for easier handling and recycling.

This machine is engineered to maximize space savings, streamline waste management, and improve recycling processes.

 Need a custom-built hydraulic compactor? Contact us for more details! 

Would you like to include any specific delivery details or client specifications?

Accumulator Pressure Restoration & Service Maintenance

Mar 8, 2025
Accumulator Pressure Restoration & Service Maintenance
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Our team performed a pressure restoration and maintenance service on a hydraulic accumulator, ensuring optimal system performance and reliability.

🔹 Issue Identified:

  • The accumulator pressure was below the required level, affecting hydraulic system efficiency.
  • Possible nitrogen leakage or pressure loss over time.

🔹 Solution Provided:
Checked and diagnosed accumulator pressure levels.
Restored pressure to the manufacturer’s recommended settings.
Inspected for leaks and overall system health.
Ensured safety and functionality through thorough testing.


Need a hydraulic system check-up? Contact us today!

Hydraulic Cylinder Restoration & Seal Replacement

Mar 8, 2025
Hydraulic Cylinder Restoration & Seal Replacement
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This hydraulic cylinder was brought in for repair and restoration due to a damaged front cap seal, which caused leakage and reduced performance.

🔹 Issue Identified:

  • The seal on the front cap was broken, leading to hydraulic fluid leakage.
  • Potential loss of efficiency and pressure in the system.

🔹 Solution Provided:
Disassembled and inspected the hydraulic cylinder.
Replaced the damaged seal with a high-quality, durable alternative.
Reassembled and tested for proper function and leak-free operation.

With our expertise, we restored the cylinder’s full functionality, ensuring smooth performance and extended lifespan.

Need hydraulic repairs? Contact us for reliable service!

C-Frame Hydraulic Press Restoration

Mar 8, 2025
C-Frame Hydraulic Press Restoration
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A customer approached us with a damaged C-frame hydraulic press, which had a structural crack on the side. This issue compromised the machine's integrity and posed safety risks.

🔹 Problem: Structural crack causing instability
🔹 Solution:

  • Full assessment and crack inspection to determine the extent of the damage
  • Reinforcement and welding repair to restore the frame’s strength
  • Surface refinishing and repainting for a durable and professional finish
  • Testing & recalibration to ensure smooth operation and safety compliance

With our expertise in hydraulic machinery restoration, we successfully reinforced and restored the press, ensuring it is back to optimal working condition.

If you have damaged hydraulic equipment, contact us for repair and restoration services!

Completion of a 75-Ton Hydraulic Press Machine

Mar 8, 2025
Completion of a 75-Ton Hydraulic Press Machine
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We are proud to announce the successful completion of a 75-ton hydraulic press machine for our client. Designed and built with precision, this machine delivers exceptional performance, ensuring high efficiency and durability.

🔹 Capacity: 75 Tons
🔹 Application: Metal forming, molding, and heavy-duty industrial processes
🔹 Features:

  • High-strength hydraulic system for stable pressure control
  • Custom-designed frame for optimal load distribution
  • Energy-efficient operation with precise control
  • Emergency stop system to prevent accidents
  • Overload protection to ensure safe operation under maximum load
  • Two-hand control operation to prevent unintended activation
  • Light curtain safety system to detect obstructions and halt operations
  • Hydraulic pressure relief valve to prevent excessive force buildup

This hydraulic press is engineered to provide both power and safety, making it an ideal choice for industrial applications.

For inquiries about our custom hydraulic press solutions, feel free to contact us today!


Common Hydraulic System Failures and How to Prevent Them

Jan 28, 2025
Common Hydraulic System Failures and How to Prevent Them
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Hydraulic systems are the backbone of many industries in Malaysia, especially in states like Selangor and Penang, where the manufacturing sector is thriving. From powering production lines to operating heavy machinery on construction sites, hydraulic systems play a pivotal role in keeping industries running smoothly. However, like any mechanical system, hydraulic systems are not immune to failures, which can disrupt workflows, incur costly downtime, and even pose safety hazards. Let’s delve into the common issues faced by hydraulic systems in Malaysia and explore practical solutions to prevent them.


The Trouble with Fluid Contamination

Imagine trying to run a marathon with dirty water in your bottle. That’s exactly what fluid contamination does to a hydraulic system. In Malaysia’s manufacturing plants, the environment can be dusty and dirty, making it easy for contaminants like dirt, debris, and even water to enter hydraulic systems. Once inside, these contaminants can wreak havoc on components, reducing efficiency and accelerating wear and tear.

To combat this, industries in Malaysia must invest in high-quality filtration systems to trap debris. Regular filter checks and replacements, coupled with routine fluid testing, can help detect contamination early. For example, in Selangor’s bustling manufacturing sector, these preventive measures can significantly reduce downtime and extend the lifespan of machinery.


Overheating: The Silent Killer

Overheating is a common issue that plagues hydraulic systems, especially in tropical climates like Malaysia’s. Excessive heat degrades hydraulic fluid, compromises lubrication, and damages seals. This not only reduces system performance but can also lead to catastrophic failures if left unchecked.

To prevent overheating, it’s essential to monitor operating temperatures using reliable gauges. Ensuring that coolers and heat exchangers are clean and functioning optimally is equally important. Additionally, selecting hydraulic fluids specifically designed to withstand Malaysia’s high temperatures can help systems perform efficiently even under extreme conditions.


Wear and Tear: Inevitable but Manageable

Hydraulic systems in industries like manufacturing and palm oil processing are subjected to relentless use, leading to inevitable wear and tear. Over time, components such as pumps, valves, and hoses degrade, which, if neglected, can result in sudden failures.

In Malaysia, proactive maintenance is the key to managing wear and tear. Regular inspections for leaks, unusual noises, or vibrations can help identify problems early. Replacing aging components before they fail is a cost-effective strategy. Investing in high-quality spare parts, particularly from trusted suppliers, ensures durability and reduces the risk of repeated failures.


Why Maintenance Matters

The lack of proper maintenance is often the root cause of hydraulic system failures. In Malaysia’s fast-paced industries, neglecting maintenance schedules can lead to costly repercussions. Using incorrect hydraulic fluids, ignoring fluid levels, and skipping inspections are all recipes for disaster.

Adhering to the manufacturer’s recommended maintenance schedule is crucial. For industries in areas like Selangor and Johor Bahru, where hydraulic systems are heavily relied upon, training operators and maintaining detailed maintenance records can make all the difference. Proper maintenance not only extends the life of equipment but also improves safety and operational efficiency.


The Issue of Leaks

Leaks are one of the most visible problems in hydraulic systems and are particularly concerning in environmentally sensitive areas such as Penang’s industrial zones. Leaks not only reduce system efficiency but also pose environmental and safety risks. Most leaks are caused by worn seals, cracked hoses, or loose fittings.

Regular inspections are crucial to preventing leaks. Checking hoses and fittings for signs of wear and promptly replacing damaged seals can help avoid major issues. Additionally, tightening connections during routine maintenance can prevent small leaks from escalating into larger problems.


Pressure Problems

Hydraulic systems rely on consistent pressure to function effectively. Pressure fluctuations or drops can cause poor performance and place undue stress on components. These issues often stem from incorrect system settings or failing pumps.

To address pressure problems, Malaysian industries should ensure systems operate within manufacturer-recommended settings. Regularly testing pumps and valves and installing pressure gauges can help monitor and adjust pressure levels as needed. This is particularly important in industries like automotive manufacturing, where precision is critical.


Partnering with Newton Hydraulics

At Newton Hydraulics, we understand the unique challenges faced by industries in Malaysia. Whether it’s the humid climate or the demands of high-output manufacturing, we are equipped to keep your hydraulic systems in top shape. Based in Selangor, we offer a comprehensive range of services—from preventive maintenance and repairs to custom system solutions.

With decades of experience and a commitment to excellence, we’re proud to support Malaysia’s manufacturing sector, minimizing downtime and maximizing productivity. Don’t wait for problems to arise. Contact us today to learn how we can help your business thrive.


By staying proactive and following these tips, you can avoid the most common hydraulic system failures. In a competitive industrial landscape like Malaysia’s, prevention is always better than cure, ensuring your operations remain efficient, safe, and productive.

 


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